Trump Orders Navy Ships Built Abroad, Steam Catapults Back

President Trump mandates a return to steam catapults on Ford-class carriers and opens U.S. Navy shipbuilding to foreign yards for the first time in decades


Trump's Dual Navy Directives: What Was Ordered

President Donald Trump issued two sweeping naval procurement directives on August 13, 2026, mandating a return to legacy steam catapults on the next Ford-class aircraft carrier and authorizing the U.S. Navy to contract foreign shipyards for vessel construction. The orders represent the most consequential shift in American naval acquisition policy in decades, carrying immediate implications for defense budgets, industrial strategy, and the long-term readiness of the U.S. fleet.

The directives arrive amid sustained administration pressure to reduce costs across major defense programs and reflect a broader skepticism toward high-technology procurement initiatives that have failed to meet performance benchmarks. Together, they challenge two foundational pillars of U.S. naval policy: the primacy of domestic shipbuilding and the commitment to next-generation launch technology aboard the Navy's most advanced carriers.

The Steam Catapult Mandate

Trump directed that the next Ford-class aircraft carrier abandon the Electromagnetic Aircraft Launch System, known as EMALS, in favor of the steam-powered catapults that served as the standard launch mechanism on Nimitz-class carriers for decades. The White House cited persistent reliability failures and cost overruns associated with EMALS as the primary justification for the reversal.

The design change is not without significant consequence. The Ford-class hull was engineered from the keel up around EMALS architecture, meaning a reversion to steam catapults requires substantial structural and systems redesign. Defense analysts estimate the engineering adjustments, redesign work, and construction modifications could cost hundreds of millions of dollars — a figure that directly contradicts the administration's stated goal of reducing expenditure on the program.

Opening Shipbuilding to Foreign Yards

In a parallel directive, the administration authorized the Navy to procure vessels from foreign shipbuilders for the first time in decades, potentially including allied nations such as South Korea and Japan, which operate among the world's most productive and cost-competitive commercial shipyards. The move marks a formal departure from longstanding domestic-build requirements embedded in U.S. defense procurement law and represents a direct challenge to the protectionist framework that has governed naval acquisition since the mid-twentieth century.

Administration officials framed the authorization as a targeted measure applicable primarily to non-combat auxiliary and logistics vessels, though the precise scope of eligible vessel classes had not been fully delineated as of the directive's issuance.

EMALS vs. Steam Catapults: A Technical and Cost Comparison

The debate between electromagnetic and steam launch technology sits at the center of Trump's steam catapult mandate and reflects a broader tension in defense acquisition between innovation and operational reliability. Understanding the technical and financial record of each system is essential to evaluating the administration's decision.

EMALS: Promise and Persistent Problems

Developed by General Atomics, the Electromagnetic Aircraft Launch System uses a linear induction motor to accelerate aircraft along a track, replacing the steam-driven pistons of legacy catapults. EMALS was designed to deliver greater precision in launch energy, reduce structural stress on airframes, lower long-term maintenance costs, and decrease the crew complement required to operate the system.

In practice, however, EMALS fell significantly short of its reliability targets during early operational testing aboard USS Gerald R. Ford (CVN-78). The system logged mean-cycles-between-critical-failure rates well below the Navy's specified thresholds, drawing sustained criticism from the Pentagon's Director of Operational Test and Evaluation and prompting repeated congressional inquiries. Cost overruns compounded the reliability concerns, eroding confidence in the program across both the executive branch and Capitol Hill.

Steam Catapults: Proven but Labor-Intensive

Steam catapults, the launch standard on Nimitz-class carriers across decades of carrier aviation, carry a well-established operational record. They have demonstrated the capacity to sustain high sortie rates in combat conditions and are thoroughly understood by Navy maintenance personnel. Their reliability in operational environments is not in serious dispute.

Their limitations, however, are equally well documented. Steam catapults require larger below-deck infrastructure, more complex piping and pressure systems, and significantly greater maintenance crew requirements than EMALS was designed to demand. Critically, retrofitting steam catapult systems onto a Ford-class hull — which was not designed to accommodate them — introduces engineering challenges that go beyond simple component substitution, requiring modifications to structural elements, below-deck spaces, and propulsion-related steam generation systems.

Foreign Shipbuilding: Strategic Opportunity or National Security Risk?

The authorization of foreign shipyard procurement has generated the sharpest debate of the two directives, cutting across traditional political alignments and pitting cost-efficiency arguments against national security and labor concerns.

The Case for Foreign Construction: Cost and Capacity

South Korean shipbuilders — including Hyundai Heavy Industries and HD Korea Shipbuilding — and Japanese yards consistently rank among the most productive and cost-competitive in the world, benefiting from economies of scale, advanced automation, and decades of investment in commercial vessel construction. Proponents of the administration's directive argue that selectively procuring auxiliary vessels, replenishment ships, and logistics platforms from allied foreign yards could yield meaningful cost savings while freeing domestic shipyards to concentrate capacity on high-priority combatants: nuclear-powered submarines, destroyers, and future surface combatants where domestic production is strategically non-negotiable.

Supporters further contend that the U.S. domestic shipbuilding industry, constrained by limited capacity and higher per-unit costs relative to allied competitors, is currently unable to meet the Navy's stated shipbuilding targets without either significant additional investment or procurement flexibility.

Risks to the Defense Industrial Base

Defense analysts, labor unions, and a bipartisan coalition of congressional voices have raised pointed objections to the foreign procurement authorization. The core concern is that diverting orders away from U.S. shipyards — even for auxiliary vessels — accelerates workforce attrition and erodes the specialized skills, tooling, and institutional knowledge required to build and sustain naval vessels across the full spectrum of complexity.

National security concerns extend beyond workforce considerations. Critics warn that even procurement from close allies introduces supply chain integrity risks and creates potential vectors for technology transfer, whether through shared design documentation, embedded systems specifications, or subcontracting arrangements. The sensitivity of naval vessel construction — even for non-combat platforms — means that the margin for error in vetting foreign industrial partners is narrow.

Budgetary and Program Impact on the Ford-Class Carrier Program

The Ford-class aircraft carrier program is already among the most expensive weapons acquisition efforts in U.S. history. Each carrier carries an approximate price tag of $13 billion, a figure that has drawn sustained scrutiny from congressional budget hawks and defense reform advocates across administrations. The program's cost trajectory has been shaped in significant part by the technical difficulties associated with EMALS and other new technologies introduced simultaneously on the Ford-class hull.

The mandated reversion to steam catapults introduces a new layer of expenditure that analysts estimate could reach hundreds of millions of dollars in redesign, engineering validation, and construction adjustment costs. This figure represents a direct addition to program costs at a moment when the administration has framed cost reduction as a central rationale for its naval policy agenda. The net budgetary effect of the two directives — steam catapult redesign costs offset against potential foreign procurement savings on auxiliary vessels — remains to be calculated, and independent assessments from the Congressional Budget Office or the Government Accountability Office have not yet been published.

Political and Industry Reactions: Defense Contractors and Congress

The directives are expected to generate significant institutional resistance across multiple constituencies. General Atomics, the developer of EMALS, faces the prospect of a major program cancellation or severe scope reduction, representing a substantial blow to a defense technology investment that the company has pursued for more than two decades. The company had not issued a formal public response as of the directive's issuance.

Congressional defense committees — particularly the Senate Armed Services Committee and the House Armed Services Committee — are likely to scrutinize both directives closely. Lawmakers from states with significant shipbuilding employment, including Virginia, Connecticut, Maine, and Mississippi, have historically defended domestic procurement requirements with bipartisan vigor, and the foreign shipbuilding authorization is expected to face legislative challenge.

Domestic shipbuilding unions, including those affiliated with the Metal Trades Department of the AFL-CIO, are anticipated to mount organized opposition to the foreign procurement directive, framing it as a threat to tens of thousands of skilled American manufacturing jobs.

Supporters of the policy, concentrated within the administration and among defense reform advocates critical of cost-overrun-prone acquisition programs, argue that the directives represent a pragmatic correction to a procurement culture that has prioritized technological ambition over operational reliability and fiscal discipline. The political and legislative contest over both orders is expected to intensify in the weeks ahead as Congress returns to session and formal implementation planning begins.


Disclaimer: This article is intended for informational purposes only and does not constitute financial, investment, or defense procurement advice. References to defense programs, cost estimates, and policy implications are based on publicly available information and analytical assessments. Readers should consult qualified professionals before making decisions based on information contained herein.